Variable Center Distance: Lower rolls move horizontally independently; adjustable center distance fits small-diameter bending and thick plate rolling.
One-Pass Forming: Built-in pre-bending function, single feeding completes end pre-bending and rolling without plate turning.
Active Upper Roller: Max torque 4,050,000 Nm, four-drive confluence transmission, motor forward/reverse drives plate movement.
Shorter Straight Edge: Anti-slip design + instant motor brakes, hydraulic brakes ensure precise positioning and minimal straight edge.
Simple Foundation: 30% lower foundation cost than similar 3 roll bending machines.
Model | Useful Length | Without Prebending | Max Upper Roller Pressure |
EZ2XW11SY-YT-260X4200mm | 4200mm | 260mm | 5200T |
Variable Center Distance: Each end of the two lower rolls can move horizontally and independently. The center distance can be adjusted freely to meet different workpiece diameter requirements. Reducing the lower roll center distance enables better steel plate dragging for bending small-diameter products, while increasing the center distance facilitates thick plate bending and enhances rounding capacity.
One-Pass Forming: Equipped with plate end pre-bending function, the machine allows single feeding of metal plates. It can complete plate end pre-bending and workpiece rolling forming without turning the plate over.
Active Upper Roller: The upper roller serves as the drive roller with a maximum torque of 4,050,000 Nm. Adopting four-drive confluence transmission technology, it realizes the forward and backward movement of plates through the forward and reverse rotation of motors.
Shorter Straight Edge: The machine is designed with anti-slip measures for steel plates. All motors are equipped with instant brake devices, enabling rolls to stop rotating accurately during bending, and precise control minimizes the residual straight edge. Hydraulic brakes respond rapidly to ensure accurate plate end positioning and prevent steel plates from slipping off the machine.
Simple Foundation: It reduces foundation cost by 30% compared with similar models.
In accordance with the requirements of the 260x4200mm three-roll bending machine equipment lubrication diagram, add the specified type of lubricating oil to the oil cup lubrication points and manual lubrication points on time and as needed. Focus on checking the lubrication of the main transmission parts and bearing seats to avoid insufficient lubrication due to heavy equipment load.
Strictly perform plate rolling operations in accordance with the specified parameters of the bending machine: plate thickness ≤ 260mm, maximum length ≤ 4200mm. Overload and over-specification rolling are strictly prohibited.
After turning on the power, run the equipment with no load, sequentially perform the forward and reverse rotation of the lower roller and the lifting movement of the upper roller, test repeatedly 3-5 times, and check whether each movement has abnormal jamming, abnormal noise, and whether the hydraulic system and transmission system operate stably.
Strictly perform operations in accordance with the rolling procedures and operating methods. This model has a large load on the upper roller. When the upper roller rises to the limit position, stop the operation temporarily, confirm that the limit device is normal, and then perform subsequent operations, paying close attention to equipment and personnel safety.
When the main transmission stops running, the upper roller can be lifted and lowered, the tilting reset of the overturned bearing can be performed, and the upper roller can be lifted; it is strictly prohibited to arbitrarily perform operations such as bearing reset and emergency lifting/lowering of the upper roller during the operation of the main transmission.
During the operation, assign special personnel to monitor the equipment operation status. If abnormal phenomena such as irregular noise, impact sound, hydraulic leakage or component heating are found, immediately stop the equipment operation, cut off the power supply, conduct a comprehensive inspection, and restart only after troubleshooting.
During the operation, all personnel shall have clear division of labor and cooperate with each other, obey the unified instructions of the rolling plate person in charge, and it is strictly prohibited to start the equipment without a password or operate the buttons without authorization; non-operating personnel are strictly prohibited from approaching the equipment operation area, especially the stress-bearing part of plate rolling.
This model rolls thick and heavy plates. During rolling operations, pay close attention to preventing hands and clothes from being squeezed and involved by the steel plate. It is strictly prohibited to touch the running work rolls and the edge of the plate with hands; protective devices shall be equipped if necessary.
When hoisting 260mm thick and 4200mm long plates or rolls with a crane, select a crane suitable for the load, assign special personnel to direct the hoisting, operate slowly and align accurately to avoid colliding with the equipment body, work rolls and control system, so as to prevent equipment damage or plate falling.
Precise product accuracy, unique bending process, high-precision end pre-bending, continuous bending without back angle, digital control of the bending process.
The roller adopts high-strength and long-life solid bearing roller with long service life and small deformation.
The transmission gear is made of forged high-carbon steel, which has high hardness and strong wear resistance.
The whole 3 roller bending machine adopts integral steel plate welding, which is thick and beautiful and has good stability. adopts integral steel plate welding, which is thick and beautiful, and has good stability.
EZHONG 3 roller bending machine is widely used in petroleum, chemical, boiler, shipbuilding, utilities, metal structures, and machinery manufacturing industries. The 3 roller bending machine can rapid prototyping, high-precision coil, without auxiliary equipment, less investment.
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